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Stainless Steel Crank Shaft
Material:Shaft
Aluminum castings Automation equipment slide ZL101 ZL111 aluminum alloy low pressure casting equipment accessories
(1) Definition and structure
Aluminum casting automation equipment slide is a key component in automation equipment. It is usually made from cast aluminum, a lightweight metal material with good thermal conductivity. From a structural point of view, the sliding seat generally has a flat base body with mounting holes or guide rail grooves for installing components of other automation equipment, such as robotic arms, tool heads or sensors.
It may contain sliding devices inside, such as linear sliders or rolling bearings. These devices can ensure that the slide seat can slide smoothly and accurately on the guide rail or other guide structure, reducing friction and vibration.
(2) Material characteristics
Light weight: Aluminum castings are lighter in weight than other metals (such as iron and steel). This allows the load on driving components such as motors to be smaller during the operation of the automation equipment, which can reduce energy consumption and facilitate rapid response of the equipment. For example, in an automated assembly line that requires frequent movement of the slide, a lighter slide can accelerate and decelerate faster, improving production efficiency.
Good thermal conductivity: Aluminum has good thermal conductivity. In some automation equipment, if there are heating parts around the slide seat or the working environment temperature is high, the aluminum casting slide seat can effectively conduct the heat out to prevent local overheating, thereby ensuring that the equipment of normal operation.
Ease of processing: Aluminum castings can be processed in a variety of ways to meet complex design requirements. When manufacturing the slide seat, high-precision mounting planes, holes and slots can be easily machined on its surface to ensure precise fit with other components.
(1) Automobile manufacturing
Parts assembly: In the automated assembly line of automobile engines, transmissions and other parts, aluminum casting automation equipment slides are used to install and move robotic arms. The robotic arm accurately assembles various small parts (such as bolts and gaskets) onto large components such as the engine block through the precise movement of the slide on the guide rail. For example, when assembling an engine valve, the slide seat and the robotic arm accurately place the valve into the corresponding installation position.
Welding operation: During the welding process of automobile body, the sliding seat is equipped with a welding robot or welding tool. Due to the complex shape of the automobile body, the welding robot needs to be able to flexibly move to different welding positions. The aluminum casting slide can provide stable support and precise movement trajectory, allowing the welding robot to perform high-quality welding operations along the contours of the body to ensure the strength and sealing of the body structure.
(2) Electronic equipment manufacturing
Circuit board assembly: In automated circuit board assembly equipment, the slide is used to carry and move the placement machine. The placement machine accurately mounts electronic components (such as chips, resistors, capacitors) to designated positions on the circuit board by moving the slide on the X-Y plane. Due to the high precision of the aluminum casting slide, it can ensure that the positioning accuracy of the placement machine reaches the micron level, thus improving the assembly quality and production efficiency of the circuit board.
Electronic product casing processing: For processing processes such as grinding and cutting of electronic product casings, the slide seat can be equipped with processing tools. For example, during the polishing process of mobile phone casing, the sliding seat drives the grinding tool to polish according to the preset path and intensity, so that the surface of the casing is smooth and has good texture, meeting the appearance requirements of electronic products.
(3) Industrial robot field
As a support component for robot joints: In multi-joint industrial robots, the slide seat can be used as a support and moving component for joints. It enables the robot's joints to flexibly rotate and extend, expanding the robot's working range and freedom of movement. For example, in a six-axis industrial robot, a partially articulated slide allows the robot's arm to operate at different angles and positions, such as grabbing workpieces of different shapes and positions.
Mobile platform for robot end effectors: Robot end effectors (such as grippers, suction cups) usually need to move accurately within a certain range to complete various tasks. The aluminum casting slide can serve as a moving platform for the end effector, providing it with precise motion control in three-dimensional space. For example, in a logistics automated warehouse, a robot uses a suction cup at the end of the slide to accurately grab and move goods.
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Surface treatment process: shot blasting
Dimensional accuracy: ±0.1mm
Processable materials: aluminum alloy
Casting process: low pressure casting -
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Ningbo Yi Yi Precision Technology Co., Ltd.
Ningbo Yi Yi Precision Technology Co., Ltd. is leading China Aluminum castings Automation equipment slide ZL101 ZL111 aluminum alloy low pressure casting equipment accessories suppliers and OEM/ODM Aluminum castings Automation equipment slide ZL101 ZL111 aluminum alloy low pressure casting equipment accessories company, a combination of industry and trade enterprises, including Ningbo Xinhaocheng Precision Parts Co. With 1000 square meters of production plant and 30 employees. Its 2 companies focus on centering machine processing, production of precision non-standard parts, and has advanced imported equipment from Japan: STAR and Tsugami 5-9 axis centering machine, Citizen lathe, machining center and other equipment. The machine has the function of six-axis turning processing, which can complete drilling, turning, milling, tapping, boring, reaming, hobbing, shaping, etc. at one time, which can ensure the high precision, consistency and stable tolerance of shape of the parts. And according to the customer's needs, the power cutting tool function module with front and side milling function can be installed to complete the precision machining of complex shaft parts.
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